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Transforming Government Supply Production: SSM Formulation’s Breakthrough with Morse O Tool’s Advanced Materials
SSM Formulation, a high-volume contract manufacturer supplying government healthcare programs, faced frequent tooling replacements due to rapid wear while producing large-volume Paracetamol tablets. Previously using OHNS material, they had to order multiple sets of the same tooling to sustain production.
Morse O Tool partnered with SSM Formulation to analyze their production challenges and recommended switching to S7 material and premium advanced material options to enhance tool life and output consistency.
The result? SSM Formulation successfully compressed 13 crore (130 million) Paracetamol tablets in a single order of tablet dies and punches on their 45-station B tooling rotary press, significantly reducing downtime, replacement costs, and operational disruptions.
From precision engineering to material science expertise, Morse O Tool helped SSM Formulation achieve seamless, high-speed, compliant tablet manufacturing for government supply demands.
“Morse O Tool’s advanced tooling materials and support allowed us to sustain large government orders without the frequent tooling failures we faced earlier.”
- SSM Formulation
Features of Project
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Advanced Material Upgrade
High-Volume Capacity
Precision Tooling for Consistent Output
Optimized for High-Speed Presses
Regulatory Compliance
Working Process
Precision-engineered processes ensure every punch and die meets the highest standards for pharmaceutical tablet manufacturing.
01
Step
Consultation and Planning
We analyze your production requirements, machine configurations, and formulation needs to design tooling that maximizes output and consistency.
02
Step
Material Selection and Sourcing
Using advanced materials like S7, premium HCHCr, and specialized coatings, we source and prepare the ideal materials for your tooling to ensure durability and efficiency.
03
Step
Precision Manufacturing and Quality Testing
Our state-of-the-art CNC and EDM facilities produce punches and dies with micron-level accuracy, followed by rigorous inspection for dimensional accuracy, hardness, and coating adherence.
04
Step
Delivery and Performance Support
We ensure timely delivery and provide technical support to optimize your press setup, helping you achieve consistent, high-speed tablet production with minimal downtime.
Other Speciality
At Morse O Tool, we go beyond manufacturing to deliver end-to-end tooling solutions for pharmaceutical tablet production. From custom multi-tip tooling for high-output batches to advanced coatings for challenging formulations, we ensure your tools deliver maximum performance and longevity. Our team provides technical support for troubleshooting, press optimization, and preventive maintenance, helping you reduce downtime and enhance tablet quality consistently.
Whether you produce for regulated markets or high-volume government supply, Morse O Tool’s commitment to precision, reliability, and innovation ensures you stay ahead in competitive manufacturing environments.
Project Information
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Client Name
SSM Formulations
Category
Pharmaceutical
Start Time
01 Jan, 2024
End Time
26 Apr, 2024
Location
India
Social Links
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